When selecting fire hose for your department, understanding the technical specifications and construction details is essential for making informed purchasing decisions. Fire hose specifications directly impact performance, durability, and safety during firefighting operations. This guide covers everything fire departments need to know about fire hose construction, materials, and industry standards.

What Is Fire Hose Made Of?

Modern fire hose construction consists of multiple layers designed to withstand extreme pressures, abrasion, and environmental conditions. Understanding what fire hoses are made of helps departments select equipment that meets their operational requirements.

The typical fire hose features a rubber or thermoplastic inner lining surrounded by woven fabric jackets. The inner lining provides a waterproof barrier and smooth interior surface that minimizes friction loss during water flow. This lining is typically constructed from synthetic rubber compounds, EPDM (ethylene propylene diene monomer), or thermoplastic materials that resist mildew, ozone damage, and chemical degradation.

The jacket layers provide structural strength and abrasion resistance. Single jacket hose features one woven outer layer, while double jacket fire hose includes both an inner and outer woven jacket for enhanced durability. These jackets are woven from high-strength synthetic fibers including polyester, nylon, or a blend of both materials.

Polyester jackets offer excellent abrasion resistance and maintain their strength when wet, making them ideal for structural firefighting applications. Nylon jackets provide superior flexibility and are lighter weight, which benefits wildland firefighting operations where hose must be carried over rough terrain. Many manufacturers combine these materials to optimize both durability and handling characteristics.

Fire Hose Construction Types

Fire departments can choose from several construction types, each designed for specific applications and performance requirements.

Double Jacket Construction remains the standard for municipal structural firefighting. The dual-layer jacket system provides maximum durability and abrasion resistance for hose that frequently encounters rough surfaces, sharp edges, and vehicle traffic. The inner jacket reinforces the lining while the outer jacket protects against external damage. Double jacket hose typically handles working pressures from 200 to 400 PSI depending on diameter and construction specifications.

Single Jacket Construction offers a lighter-weight alternative suitable for applications where reduced weight and increased maneuverability outweigh the need for maximum abrasion resistance. Forestry and wildland firefighting operations frequently utilize single jacket hose because firefighters must carry equipment over extended distances through challenging terrain.

Rubber Covered Hose features an extruded rubber outer layer that provides exceptional resistance to ozone, chemicals, and weathering. This construction type excels in industrial applications and environments where hose remains deployed for extended periods. The smooth rubber exterior also facilitates easier cleaning and decontamination.

Hard Suction Hose incorporates rigid reinforcement, typically in the form of an internal or external wire helix, that prevents collapse under vacuum conditions during drafting operations. This specialized construction allows pumpers to draw water from static sources including ponds, lakes, and portable tanks.

Standard Fire Hose Sizes and Applications

Fire hose sizing follows standardized diameter measurements that determine flow capacity and application suitability. Understanding firefighter hose sizes helps departments match equipment to their operational needs.

Attack Lines (1.5" to 2" diameter) provide maneuverability for initial fire attack and interior operations. These smaller diameter hoses allow firefighters to advance lines through confined spaces while delivering adequate flow for most structural fire situations. A 1.75-inch attack line typically flows 100 to 200 GPM at appropriate nozzle pressures.

Standard Supply Lines (2.5" to 3" diameter) serve as the workhorse for many fire departments, balancing flow capacity with handling characteristics. A 2.5-inch supply line can deliver approximately 250 to 300 GPM, making it suitable for both attack operations and supply applications.

Large Diameter Hose (4" to 6" diameter) maximizes water delivery for supply operations. A 5-inch LDH can flow up to 1,500 GPM with minimal friction loss, making it essential for high-volume operations and relay pumping. The standard fire hose size for supply operations has increasingly shifted toward 5-inch LDH as departments recognize the efficiency advantages.

Booster Hose (typically 1" diameter) provides quick deployment for small fires, vehicle fires, and overhaul operations. This rubber-covered hose remains stored on spring-loaded reels for immediate access.

Pressure Ratings and Performance Standards

Fire hose must meet rigorous pressure specifications to ensure safety and reliability during emergency operations. Service test pressure, burst pressure, and working pressure represent critical performance metrics.

Working Pressure indicates the maximum pressure at which hose should operate during normal firefighting conditions. Most attack and supply hose carries working pressure ratings of 200 to 275 PSI, though some applications require higher-rated hose.

Service Test Pressure represents the pressure at which hose must be tested annually to verify structural integrity. NFPA 1962 standards require testing at 200 PSI for hose rated at 200 PSI working pressure, with higher test pressures for higher-rated hose.

Burst Pressure defines the pressure at which hose will fail catastrophically. Quality fire hose typically features burst pressures three to four times the working pressure rating, providing significant safety margins during operations.

NFPA Standards and Certifications

The National Fire Protection Association (NFPA) establishes standards that govern fire hose manufacturing, testing, and maintenance. NFPA 1961 covers fire hose manufacturing standards, while NFPA 1962 addresses inspection, care, and testing requirements.

Compliant fire hose must undergo rigorous testing including hydrostatic pressure tests, adhesion tests between lining and jacket, ozone resistance testing, and longitudinal strength testing. Manufacturers mark compliant hose with certification labels indicating conformance to NFPA 1961 standards.

Fire departments should verify that all fire hose purchases include proper NFPA certification markings. This certification ensures hose meets minimum performance standards for materials, construction, and testing.

Coupling Specifications

Fire hose couplings connect hose sections and attach to hydrants, pumps, and nozzles. Coupling specifications must match hose diameter and application requirements.

National Hose Thread (NH/NST) represents the American standard for fire hose couplings. This thread pattern allows connections between equipment from different manufacturers. Standard sizes include 1.5", 2.5", and 3" for attack and supply lines, with Storz quick-connect couplings increasingly popular for large diameter applications.

Storz Couplings feature a quarter-turn connection system that allows rapid deployment and connection without thread engagement. This coupling style has become standard for LDH applications and offers advantages in cold weather operations where ice can interfere with threaded connections.

Coupling materials include brass, aluminum, and hardened aluminum alloys. Brass couplings offer excellent durability and corrosion resistance for general applications. Aluminum couplings reduce weight significantly, benefiting wildland operations where firefighters carry hose over rough terrain.

Selecting the Right Fire Hose Specifications

When evaluating fire hose options, departments should consider operational requirements, budget constraints, and long-term maintenance factors. Double jacket construction provides maximum durability for structural firefighting, while single jacket hose offers weight savings for wildland operations.

Working pressure ratings should match pump capabilities and operational needs. Departments with older apparatus may not require high-pressure rated hose, while departments running modern pumpers at higher pressures need appropriately rated equipment.

Jacket materials impact both performance and longevity. Polyester jackets excel in abrasion resistance for urban environments, while polyester-nylon blends balance durability with flexibility for varied applications.

Fire Safety USA stocks fire hose in all standard sizes and construction types, from industry-leading manufacturers including ATI, Armtec, and Key Hose. Our team can help you select fire hose specifications that match your department's apparatus, operational requirements, and budget. Contact us at 1-877-699-3473 to discuss your fire hose needs with our experienced staff.

Understanding fire hose specifications ensures your department invests in equipment that delivers reliable performance when firefighters need it most. Quality fire hose meeting proper specifications provides the foundation for effective firefighting operations and firefighter safety.